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Driving Petrochemical Performance with ABB’s Digital Innovations

As global industries accelerate their journey towards digital transformation and sustainability, the petrochemical sector is no exception. Faced with evolving safety regulations, rising energy demands, and the need for greater operational efficiency, businesses within this critical industry must turn to innovative technologies that offer more than just performance—they must offer adaptability, intelligence, and resilience. ABB’s cutting-edge digital solutions, including UniGear Digital, the Relion® SSC600, and ABB Ability™ Zenon, are designed to meet these exact needs.

UniGear Digital: A New Standard in Switchgear

The UniGear Digital is ABB’s next-generation medium-voltage switchgear that blends proven hardware with digital intelligence. Built on a modular platform, UniGear Digital uses current and voltage sensors in place of conventional instrument transformers, reducing energy losses, improving measurement accuracy, and offering increased safety and flexibility.

For petrochemical environments, where operational continuity is vital and downtime is costly, UniGear Digital offers exceptional benefits. It allows for real-time condition monitoring and predictive maintenance, significantly reducing the risk of failure and enabling proactive intervention. Its compact footprint and flexible configuration also make it ideal for retrofits and expansions in space-constrained facilities. In hazardous areas, its ability to minimize arc flash risks through safer fault detection and isolation further strengthens plant safety protocols.

SSC600: Simplifying Protection and Control

The Relion® SSC600 is ABB’s revolutionary centralized protection and control device, designed to replace multiple traditional relays across switchgear panels with a single, intelligent unit. By consolidating protection functions into one platform, SSC600 simplifies system architecture, reduces wiring, and streamlines engineering and maintenance efforts.

For petrochemical operations—often characterized by vast electrical networks and complex protection schemes—SSC600 introduces a new level of operational efficiency. Through IEC 61850 digital communication, SSC600 offers seamless integration into existing substations, facilitating faster configuration changes, remote diagnostics, and reduced commissioning times. Most importantly, SSC600 is scalable and future-proof. As plant needs evolve, users can expand functionality through software updates without physically altering the switchgear infrastructure—translating into long-term savings and operational agility.

ABB Ability™ Zenon: Real-Time Data, Smarter Decisions

ABB Ability™ Zenon is a SCADA and automation software platform that enables industrial operators to monitor, control, and optimize their operations in real time. Its strength lies in transforming raw operational data into actionable insights, displayed through intuitive dashboards and accessible across multiple devices.

In petrochemical facilities, which require precise control over thousands of variables—temperatures, flows, voltages, pressures—Zenon becomes a game-changer. The platform allows operators to detect anomalies before they escalate, automate responses to critical events, and implement energy optimization strategies. Additionally, Zenon’s advanced alarm management and cybersecurity features ensure both reliability and regulatory compliance, critical concerns in such high-risk environments.

Together, the UniGear Digital, SSC600, and ABB Ability™ Zenon offer a unified, future-ready solution tailored to the petrochemical sector’s unique demands. By enabling smarter operations, enhancing safety protocols, and lowering total cost of ownership, ABB empowers petrochemical producers to maintain their competitive edge in a rapidly evolving energy landscape.

ABB’s commitment to innovation, combined with its expertise in electrification and automation, positions it as a trusted partner for digital transformation in petrochemicals. Whether you’re modernizing a legacy plant or designing a new facility from the ground up, their digital technologies provide the reliability, flexibility, and intelligence needed to power your next leap forward.

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